Cloud Based Intelligent X-Ray Counting System with Real Time Algorithm Update
Working Principle
Key Advantages
- 80kV sealed X‑ray tube, long life, maintenance‑free
- 17” ultra‑high‑definition digital flat panel detector
- Ultra‑fast: <10s for 4×7” or 1×15” reels
- Supports up to 17” reels / trays with moisture barrier bags
- Free lifelong AI algorithm updates; MES / ERP / WMS compatible
- Auto code scanning + counting + label printing in one step
- No single/multi reel mode switching
- Work order & counting record management
Speed and Accuracy Performance
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Equipment Specifications
X-ray Source
| Type |
Closed, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Flat Panel Detector
| Pixel Size |
139μm |
| Resolution |
3072 * 3072 |
| Effective Area |
430mm * 430mm |
| Type |
Super definition digital FPD |
Reel/Tray Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight |
500kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display |
24" HDMI LCD |
Additional Functions
| Auto Code Scanning |
Barcode and QR code |
| Label Printing |
Automatic printing when user takes out a reel |
| Counting Record |
Inquiry by time range, work order number |
| Management System Connection |
MES, ERP, WMS and other Systems |
| Mode Switching |
No need to switch single/multi reel mode |
| Work Order No. |
Yes |
Safety Features
| Radiation Leakage |
No leakage |
| Emergency Stop |
Front-mounted emergency stop button for immediate power cutoff |
| Back Door Safety Interlock |
X-ray tube powers off immediately when back door opens; prevents X-ray activation when open |
| Anti-pinch |
Safety light curtain covers entire drawer; stops immediately when obstruction detected |
AI Deep Learning Algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm.
The algorithm can learn the counted component data, such as:
- Aspect ratio
- The angle of each corner of the component
- Slope between components from inside to outside
- Deformation of component images from the inside to the outside
Cloud Database Integration
All Wellman X-ray counters are compatible with our cloud database system. Machine data and images automatically upload to the cloud, devices seamlessly retrieve the latest database updates.
Our engineers continuously refine algorithms based on collected data from all machines, regular algorithm updates pushed to the database for customer use.
