In-line full automatic X-ray parts counter IL-1000
1. Our Advantages
2.1. Permanently updated AI deep learning algorithm for free, support connecting MES,
ERP, WMS, and other management systems.
2.2. Support manual mode, which is used in special cases such as small amount of
reel, overweight & oversize reel, and packaged reel.
2.3. Support AGV docking, realize the whole counting process unmanned.
2.4. Support work order number function and counting record query & statistics.
2.5. 80kV X-ray tube, longer lifetime, maintenance-free.
2.6. Super definition 17” digital flat panel detector (FPD).
2.7. Ultrafast counting, top speed is only 12s per reel.
2.8. Support max 17” (430mm) reel or tray with moisture barrier bags.
3. Speed and Accuracy
Till now, the counting time and accuracy of various sizes of reels as below. It will be
faster and more accurate as our algorithm updates.
| Reel size | Parts size | Quantity | Accuracy | Speed |
| 7”(180mm) | 01005 | 40000 | 99.98% | 14-15s |
| 7”(180mm) | 0201 | 10000 | 99.99% | 13-15s |
| 7”(180mm) | 0402 | 10000 | 99.99% | 13-15s |
| 7”(180mm) | 0603 | 5000 | 99.99% | 12-15s |
| 10”(254mm) | 1206 | 5000 | 99.99% | 12-15s |
| 15”(380mm) | 1206 | 10000 | 99.99% | 12-15s |
2. Hardware Parameters
| X-ray source | Type | Microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
Flat panel
detector | Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
Reel/tray
counting | Max size | Auto mode 15”(380mm),manual mode 17”
(430mm) |
| Max thickness | Auto mode 50mm,Manual mode 80mm |
| Min parts size | 01005 |
| Speed | 12-15s |
| Accuracy | 01005≥99.98%,0201&above ≥99.99% |
| Media type | Reel materials,tray materials with moisture-
proof bag |
| Equipment | Dimensions | 2700mm (L)*1400mm (W)*1900mm(H) |
| Weight | 3000kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 4800W |
| Industrial PC | I7 CPU,16G RAM,256G SSD+4T HDD |
| Displayer | 24”HDMI LCD |
Management
system
connection | MES,ERP,etc. |
| Workflow | Loading | After the reel vehicle is pushed in,the
manipulator automatically loads,supporting 7
to 15 inches of reel |
Max loading
quantity | 200 reels (7"with 8mm thickness) |
| Barcode scanning | Can scan barcode,QR code |
| Reel transfer | Automatic belt transfer |
| Labelling | Automatically print and paste labels after
counting,and upload data automatically |
| unloading | The manipulator automatically put into the reel
vehicle |
| Safety | Radiation leakage | No leakage,international standard:≤1μSv/h |
Back door safety
interlock | Once users open the back door,X-ray tube will
power off immediately.When the back door is
open,users can't turn on the X-ray |
| Emergency stop | In front of the operation position,press to
power off |
4. Working Principle
5. Artificial intelligence deep learning algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No
need to bind components to algorithm, we use AI to automatically identify components
and automatically apply algorithm. The algorithm can learn the counted component data,
such as:
1. Aspect ratio
2. The angle of each corner of the component;
3. Slope between components from inside to outside;
4. Deformation of component images from the inside to the outside, etc.
As the number of components counting increases, the results become more and more
accurate. When we need to count similar components, or larger trays, we can easily
handle it
6. Cloud database
Every Wellman X-ray counter can connect to our cloud database. The data and images
of the machine will be uploaded to the cloud, and the machine will automatically
download the latest database. Our engineers also optimize the algorithm in the
background according to the images and data collected by each machine, and regularly
update it to the database for customers.
Over time, the accuracy of counting will be closer to 100%, and the coverage of
component types will become wider and wider. When a machine counts a new kind of
component, if the data of this kind of component is stored in our database, our software
can directly call the data, which brings users higher efficiency, accuracy and coverage.
7. Sample images
