SMT In-line Full Automatic X-Ray Parts Counter IL-1000 for PCB - Industrial Reel Counting
Key Advantages
- Manual mode is available for special scenarios (small, overweight, or packaged reels)
- Supports AGV docking to enable a fully automated counting process
- Features a work order number function, allowing query and statistics of counting records
- 80kV X-ray tube delivers extended service life and maintenance-free operation
- Super definition 17" digital flat panel detector (FPD) is featured
- Ultrafast counting is achieved with a top speed of 12s per reel
- It supports a maximum 17" (430mm) reel or tray with moisture barrier bags
- AI deep learning algorithm with permanently free updates is provided
- Integration with MES, ERP, WMS and other management systems
Hardware Specifications
| X-ray Source |
|---|
| Type | Microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat Panel Detector |
|---|
| Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
| Reel/Tray Counting |
|---|
| Max size | Auto mode | 15" (380mm) |
| Max thickness | Auto mode | 50mm |
| Min parts size | 01005 |
| Speed | 12-15s |
| Accuracy | 01005 | ≥ 99.98% |
| 0201 & above | ≥ 99.99% |
Equipment Specifications
| Dimensions | 2700mm (L) * 1400mm (W) * 1900mm (H) |
| Weight | 3000kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 4800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
Performance Metrics
| Reel size | Parts size | Quantity | Accuracy | Speed |
|---|
| 7" (180mm) | 01005 | 10000 | 99.98% | 12-13s |
| 7" (180mm) | 0201 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 10-11s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 10-11s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 11-12s |
AI Deep Learning Algorithm
Our counting software adopts a powerful AI deep learning algorithm, which automatically identifies components without the need for manual binding. The system gains learning from counted component data, including:
- Slope between components from inside to outside
- Image deformation patterns
- Aspect ratio
- Corner angles of components
As counting operations increase, results become progressively more accurate, enabling efficient handling of similar components or larger trays.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, with regular updates pushed to customer machines.
This system ensures counting accuracy approaches 100% over time while expanding component type coverage. When encountering new components, the system can immediately access relevant data if available in our database.
Working Principle
Sample Images
