Industrial SMT In-line full automatic X - Ray Parts Counter IL-1000 for PCBA Component Counting
Key Advantages
- For reels or trays in moisture barrier bags, it supports a maximum size of 17" (430mm)
- AI deep learning algorithm is available with permanent free updates
- It can be integrated with MES, ERP, WMS and other management systems
- A manual mode is provided for special scenarios such as small, overweight or packaged reels
- 80kV X-ray tube enables extended lifetime and maintenance-free operation
- AGV docking capability for fully automated counting process
- Work order number function with counting record query & statistics
- Super definition 17" digital flat panel detector (FPD)
- Ultrafast counting with top speed of 12s per reel
Hardware Specifications
| X-ray Source |
| Type | Microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat Panel Detector |
| Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
| Reel/Tray Counting |
| Max size | Auto mode | 15" (380mm) |
| Max thickness | Auto mode | 50mm |
| Min parts size | 01005 |
| Speed | 12-15s |
| Accuracy | 01005 | ≥ 99.98% |
| 0201 & above | ≥ 99.99% |
Equipment Specifications
| Dimensions | 2700mm (L) * 1400mm (W) * 1900mm (H) |
| Weight | 3000kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 4800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
Performance Metrics
| Reel size | Parts size | Quantity | Accuracy | Speed |
| 7" (180mm) | 01005 | 10000 | 99.98% | 12-13s |
| 7" (180mm) | 0201 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 10-11s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 10-11s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 11-12s |
AI Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual binding. The system learns from counted component data including:
- Corner angles of components
- Slope between components from inside to outside
- Aspect ratio
- Image deformation patterns
As counting operations increase, results become progressively more accurate, enabling efficient handling of similar components or larger trays.
Cloud Database Integration
Each Wellman X-ray counter links to our cloud database, automatically uploading machine data and images and downloading the latest database updates. Our engineers keep optimizing algorithms using collected data, with regular updates sent to customer machines.
This system ensures counting accuracy approaches 100% over time while expanding component type coverage. When encountering new components, the system can immediately access relevant data if available in our database.
Working Principle
Sample Images
