In-line Full Automatic X-ray Parts Counter IL-1000 Industrial 01005 Counting PCB High Resolution
Key Advantages
- 80kV X-ray tube for extended lifetime and maintenance-free operation
- Supports maximum 17" (430mm) reel or tray with moisture barrier bags
- Super definition 17" digital flat panel detector (FPD)
- Ultrafast counting with top speed of 12s per reel
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS and other management systems
- For special scenarios (small, overweight, or packaged reels), manual mode is available
- Fully automated counting process is achievable with AGV docking capability
- Counting record query & statistics are supported via the work order number function
Hardware Specifications
| X-ray Source |
| Type | Microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat Panel Detector |
| Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
| Reel/Tray Counting |
| Max size | Auto mode | 15" (380mm) |
| Max thickness | Auto mode | 50mm |
| Min parts size | 01005 |
| Speed | 12-15s |
| Accuracy | 01005 | ≥ 99.98% |
| | 0201 & above | ≥ 99.99% |
Equipment Specifications
| Dimensions | 2700mm (L) * 1400mm (W) * 1900mm (H) |
| Weight | 3000kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 4800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
Performance Metrics
| Reel size | Parts size | Quantity | Accuracy | Speed |
| 7" (180mm) | 01005 | 10000 | 99.98% | 12-13s |
| 7" (180mm) | 0201 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 10-11s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 10-11s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 11-12s |
Working Principle
AI Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual binding. The system learns from counted component data including:
- Aspect ratio
- Corner angles of components
- Slope between components from inside to outside
- Image deformation patterns
As counting operations increase, results become progressively more accurate, enabling efficient handling of similar components or larger trays.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, with regular updates pushed to customer machines.
This system ensures counting accuracy approaches 100% over time while expanding component type coverage. When encountering new components, the system can immediately access relevant data if available in our database.
Sample Images
